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ECOLINE 2021-02-14T06:29:54+00:00

ROTOCON ECOLINE Machines

ROTOCON ECOLINE RFP 340 | 440 | 660

FLEXOGRAPHIC PRINTING PRESS

• Maximum web width: 340mm, 440mm, 670mm
• Unwind diameter: 1 500mm
• Rewind diameter: 900mm
• Print repeat range: 254-609.6mm
• Maximum mechanical speed: 150m/min
• Available options: web turner bar and cold foiling
(moveable on a rail system)

The ECOLINE RFP cost-efficient flexographic printing press balances registration accuracy with high running speeds.

PRODUCT VIDEO


ROTOCON ECOLINE RSI 330

Slitter Rewinder

• Fully Servo Driven
• Ultrasonic Web Guide
• Slitting Accuracy +/-0.2mm
• Ultrasonic Roll Dia. Tracking
• Tension Control on Rewind
• Tension Control on Unwind
• Inverter Control Draw Station
• Unwind Splicing Table
• Automatic Linear Count
• Individual Label Count

With operator ease, the Ecoline RSI 330 slitter rewinder provides a full suite of cost-efficient standard features and is cleverly designed for inspection and slitting of printed labels.

With operator ease, the Ecoline RSI 330 slitter rewinder provides a full suite of cost-efficient standard features and is cleverly designed for inspection and slitting of printed labels.

PRODUCT VIDEO


ROTOCON RDF 330/430

Digital Printed Label Converting and Finishing System

• RDF – standard configuration:
• Unwind/rewind unit (3”/76mm-spindle)
• Web guide unit
• 1. Flexo-/varnishing module (UV/WB, full-rotary)
• UV dryer system
• Coldfoil- and lamination-/delamination module
• Die cutting (full-/semi-rotary, switchable)
• Waste rewind (3”/76mm-spindle)
• Slitting unit (shear-/razor knives)

With the Ecoline RDF-330, you can expand label embellishments more efficiently offline such as flexo printing, embossing, flat screen printing and hot foiling

Expand label embellishments more efficiently offline such as flexo printing, embossing, flat screen printing and hot foiling with the Ecoline RDF-330.

PRODUCT VIDEO


ROTOCON RDS 340/440

Die cutting, slitting/rewinding finishing system

• Web width: 13,38“ (340 mm) or 17,32“ (440 mm)
• Max. Working width: 12,99“ (330 mm)
• Max. unwind diameter: 27,95“ (710 mm)
• Max. rewind diameter: 17,71“ (450 mm) (single rewind)
• Max. machine speed: 656 fpm (may vary depending on the material inspection camera/ application)
• Suitable material thicknesses: 40 µ – 200 µ (Different material thicknesses possible after previous verification)
• Servo driven

ROTOCON-ECOLINE-RDS-340-diecutter-slitter-rewinder-

The dual-purpose RDS platform features precision die-cutting plus advanced roll and label inspection. Easy interchange between the two functions enables convenient blank label production.

PRODUCT VIDEO


ROTOCON RSH 340

Slitting Inspection & Rewinder System

• Fully Servo Driven
• Ultrasonic Web Guide
• Slitting Accuracy +/-0.2mm
• Ultrasonic Roll Dia. Tracking
• Tension Control on Rewind
• Tension Control on Unwind
• Inverter Control Draw Station
• Unwind Splicing Table
• Automatic Linear Count
• Individual Label Count

We maximise operator friendliness in label slitting, inspection and rewinding with the Ecoline RSH 340: compact footprint, easy-to-use control panel and open machine design

We maximise operator friendliness in label slitting, inspection and rewinding with the Ecoline RSH 340: compact footprint, easy-to-use control panel and open machine design.

PRODUCT VIDEO

ECOLINE PRO MOUNT PLATEMOUNTER

An entry-level machine designed to tick three boxes: price ratio, ease of operation, plus maximum precision and highly repeatable accuracy for operators manually mounting printing plates. The 650-line camera reaches a 70 times amplification ratio – presenting clear, bright images that substantially improve plate mounting precision – via a 482.6mm high-resolution display screen.

Specifications
Max plate cylinder length: 600mm
Max plate cylinder diameter: 800mm
Voltage: 220V (one-phase, 50-60Hz)

ECOLINE PRO CLEAN ANILOX ROLLER CLEANER

This ultrasonic anilox roller cleaner efficiently and quickly removes all types of inks and dirt from any line count anilox cells. It’s equipped with a roller swivelling wheel and constant temperature heating system, which reduces any ‘hot spots’ in the liquid that can create high intensity power levels and potentially damage components. Ultrasonic cleaning converts electric energy into kinetic energy, without generating dust and sewage, making it a more environmentally-friendly method that requires a cleaning fluid for easier dirt removal from micro holes.

The cleaning process is simple – after inserting the anilox roller into the cleaning tank with cleaning fluid, the operator presses the cleaning button. Depending on the anilox cells, the operator can choose from different sizes of customised cleansers, and switch between single, and double frequency cleaning. At 40kHz, single-frequency cleaning is stable, reliable and thorough. After removing inks or stubborn dirt with low frequency, multiple frequencies enable highly-precise cleaning of the anilox cells.

Specifications
Anilox roller length: 100-450mm
Quantity of vibrators: 16
Temperature control range: 30-100°C
Ultrasonic power source: 20A/220V
Electric heater power: 2.6KW
Cleanser working frequency: 40kHz
Rinsing tank length: 450mm
Rinsing tank width: 450mm
Capacity: 40 litres

OUR PARTNERS INCLUDE:

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WHAT OUR CLIENTS SAY:

“The high print quality, fast machine operating speed and throughput, and a positive ROI analysis led to our decision to invest in the Screen Truepress Jet L350UV, to complement our flexographic print production capabilities.”

HP Labelling

“Installation was a breeze. Pascal trained two operators with ease and professionalism. After three months of operation, the Ecoline has not had one hiccup and has made our finishing rolls top quality in the industry.”

Avonlea Labels

“The Rotocon slitter-rewinder and SmartScan inspection feature provide us with the speed and flexibility we need to process jobs quickly and efficiently.”

Future Labels

“ROTOCONTROL has taken the best tried-and-tested components and used them to build this modular machine, consisting of two rotary print stations, a varnishing station, a rotary cold foiling station and a semi-rotary die-cutting station and edge guide system.”

First Impression Labels (FIL)

“The Ecoline’s automated tension control, including acceleration and deceleration, allows tension to be set at any required level.”

GTV Label Master

“What’s particularly pleasing is their attitude that “the customer is king”. No matter what size your company, you’re important to Wink and Rotocon.”

Rotolabel

“TecScreen allows us to use the advantages of screen printing at an affordable cost.”

Limitless Labels

“This [E+L Nyscan] is a world-class machine, and provides our customers with complete peace of mind when it comes to quality control.”

Label Link

“It is always a pleasure to invest in another MPS press. This will be our 4th, and I guarantee not our last.”

Universal Labels & Packaging

“This is our first ROTOCONTROL Slitter/Rewinder machine in the factory. The production team is pleased with the smooth installation and successful production results from the advanced S-Drive Servo Technology capability to run our unsupported film material.”

Uniprint

“Our two UV flexo MPS presses have proven extremely effective and ROTOCON has provided reliable service and support. We are pleased to invest in a third high-quality MPS press line to drive innovation and further expand our capacity and ability to offer fast turnaround times.”

Paarl Labels

“As our long-time supplier of Wink flexible dies, Patrick understands our business and our requirements and presented the RotoControl RSC 340 as the perfect option to take us to the next level. And I’m happy to say it’s meeting expectations!”

Gillco Labels

“Rotocon understands the need for reliability and, with the Wink brand of flexible dies, we know we’re getting a top-class product that provides a perfect precision cut time and again, no matter what type of press we’re using.”

Long Run Labels & Laminate

“The MPS press has improved our production process at all levels,” comments Aslam Monia, co-owner of JMB Labels. “Make-ready times are shorter with the use of printing sleeves as compared to conventional printing cylinders. The short web path facilitates cost saving on material and reduces wastage. Most importantly, print quality is constant throughout the run and it has given us the confidence to target more companies seeking high-end, quality labels and packaging for their products. As a result, we have experienced a 30% increase in sales.”

JMB Labels

“According to Steven, the integration of the new machine into operations at the factory has gone seamlessly. ‘From the point of commissioning, the operator was up and running within a few hours and is already confidently instructing other staff on the operation of the machine.”

Noelex Labels

WE ARE PROUD OF OUR REPUTATION

Patrick Aengenvoort comments: “With years of experience, product knowledge and an extensive installed customer base we have proven to be a reliable provider of consulting and service to the South African narrow web industry. The industry-leading brands we represent provide a range of printing and finishing options to printers and converters, and enables us to build long-term partnerships.”

It has been brought to our attention that the Communications Minister Stella Ndabeni-Abrahams has approved new regulations for South African ISPs and website owners as part of the government’s plan to fight the spread of the COVID-19 coronavirus.

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